Basic Info.
Process Usage
Metal-Cutting CNC Machine Tools
Control Method
Semi-Closed Loop Control
Numerical Control
CNC/MNC
Processing Precision
0.0001mm
Performance Classification
High-End CNC Machine Tools
Transport Package
Wooden Case, Export Standard
Product Description
1. Product introduction
ZJC-10B Ultra Precision Diamond Cone CNC Turning Lathe is a special equipment developed by Atoman Science and Technology Ltd., which is a national high-tech enterprise. It aims at machining the cone parts of nonferrous metals, such as aluminum, copper, with nanometric accuracy.
FeaturesEquipped with Mitsubishi CNC system, especially suitable for the ultra precision machining of nonferrous metal cone parts.High precision servo driven system with vibration isolation and noise reduction mechanism is adopted to effectively improve the machining accuracy and stability of the turning lathe. Surface roughness of the machined cone parts is less than 10 nm (The materials must be exclusive to our company).Ultra precision air bearing spindle is used, making a smooth operation and effectively improving the spindle rotation accuracy.Simple to use, engineered for high productivity and high stability. The machining efficiency is less than 120 seconds per unit (cone mirror diameter of 9 mm). The diameter of the cone parts can range from 4 mm to 40 mm. The machining consistency is better than 80% (according to the given machining technology).
2. Price of products and services
| NO. | Item Name | FOB Price(RMB) | Remark |
| 1 | ZJC-10B Ultra Precision Diamond CNC Cone Turning Lathe | 800 000.00 | Please refer to the attachment(s) for more technical parameters |
| 2 | Chips absorbing device
| 21 000.00 | A environmental protection device for absorbing the cutting fluid and chips. |
| 3 | Host & Fittings | 8 000.00 | A special packing box for nano equipments |
| 4 | Tool & Tool arbor module for finish turning | 8 600.00 | Customized special diamond cutting tool imported |
| 5 | Tool & Tool arbor module for coarse turning | 1 200.00 | Customized special tool made in china |
| 6 | Workbench assembly | 600.00 | A special workbench with 360° rotation for cone mirror testing |
| 7 | Adjusting stage assembly | 3 800.00 | A special stage which can be adjusted up and down, side to side, front and back |
| 8 | Green laser | 150.00 | A high power laser for detecting the ray quality |
| 9 | Regulated power supply | 300.00 | A special power supply matching with the laser |
| 10 | Microscope | 8 000.00 | A special microscope with magnification of 500 for observing the fine grain of the cone mirrors |
| 11 | Lens & Scale | 20 000.00 | A special device for measuring the angle of the cone mirror |
| 12 | Roughcast | 600.00 | A special imported material, including 200 units respectively of φ8 mm and φ9 mm |
| 13 | Packing box | 600.00 | 400 special packing boxes for cone mirrors |
| 14 | Tool kit | 600.00 | Two dial gauges and a set of inner hexagon spanner included for adjusting the machine |
| 15 | Thermohygrograph | 200.00 | Measuring the temperature and humidity in the workshop |
| 15 | Protection cover | 200.00 | A consumable material for protecting cutting chips from entering the body |
| 16 | CCD | 18 000.00 | A visual device for observing the machining process clearly |
| 17 | Service for processing technology | 50 000.00 | Debugging, training and entire processing technology service included |
| 18 | Cutting fluid | 480.00 | Special cutting fluid imported, about 5 kg |
| 19 | Travel expenses for installation and adjustment | 8 000.00 | Including 4 days. (If more than 4 days, 2000 yuan for the daily service expense) |
| 20 | Special fixture | 2 800.00 | A special fixture made of steel with high precision self turning |
3. After-sale services
1) The warranty period of the equipment is 12 months after acceptance. If the product shows any quality problem under warranty, our company is responsible for repairing, replacing or returning, and we will take all the expenses incurred. If the product accords with the condition of replacement or refund, the buyer has the right to make a replacement or refund request to our company in accordance with the contract.
2) Under warranty, our company will response to the buyer within 12 hours after receiving the equipment failure notification, the buyer can deal with it by oneself under the guidance of our company. If the buyer cannot eliminate the failure, our company will send professional(s) for on-site maintenance within 48 hours. Our company will provide accessories and maintenance free of charge if the failures are not caused by the buyer's misoperation, and all the expenses incurred shall be borne by the seller. However, if the buyer operates the equipment mistakenly within the warranty period, or the failures occurs beyond the warranty period, the buyer shall bear the expenses, and the immediate response and on-site service time can also be guaranteed by us.
4. Value-added servicesOur company provides a full set of training and machining technology service support, namely: turn-key project.1) Provide training and the standardized document for training. Provide technical training services for the buyer's operators and equipment maintenance managers, until the buyer can operate the equipment safety and properly and ensure the efficiency of the qualified products. Training content includes equipment principle, structure performance, safety attentions, operation method, daily maintenance, common problem solutions, considerations, etc..
2) Provide the standardized documents for production. Provide optimizing production technology of the whole process, including production process, processing technology, use and storage of the cutting tools and fixtures, quality control, cleaning technology and time, test standard, finished production packaging, packaging identification, commodity name, specification, quantity, manufacture date , warehouse, etc..
3) provide the standardization for cone mirror inspection. Mark the illustration (product & light phenomenon graphs), inspection items, inspection methods, inspection instrument, measured data, criterion, etc..
5. Supply cycle
Supply within 45 days after signing the contract and receiving the down payment.
6. Payment
T/T. 50% deposit within 5 days after signing the contract, 45% before delivery, and payoff the rest within 5 days after acceptance. (30 days for checking)
Attachment 1
Installation environment and requirements
1. Installation site
1) There must be a fixed power supply in the equipment installation site, which meets the relevant requirements of the country, temporary power supply is forbidden. Ensure that the equipment has good grounding protection.
2) The installation site must have a stable air source. The compressed air must be dry and clean, meeting the relevant requirements of the country. Air flow should be greater than 300 L/min.
3) The installation site needs to be far away from the highway and other places where may occur mechanical vibrations. An independent foundation with an vibration isolation trench is necessary. The width of the vibration isolation trench is 150-200mm, the foundation thickness is more than 2000 mm. It needs to lay some sawdust and fine sand at the bottom of the foundation.
(Notes: A full set of technical drawings of the vibration isolation foundation are provided.)
4) The equipment must not be installed in the radiation environment, such as microwave, ultraviolet, laser or X ray. To ensure the machining accuracy of the turning lathe, reduce the temperature difference surrounding the equipment, please do not install the equipment in the conditions including direct sunlight, high humidity, large temperature difference, vibration, high-intensity magnetic field, dusty etc..
2. Operation environment
1) Use the equipment on the condition of constant temperature of 22 °C. Variation of temperature should be not more than 1 °C. (A inner-loop air conditioner need to be used to control the temperature)
2) Control the environmental humidity to 45-55%. (A dehumidifier need to be used under humid climate)
Attention: During the work, keep the air conditioner and the dehumidifier in working, do not shut them down. Since the spindle is an ultra precision air bearing spindle, during holidays, the environmental humidity should still be kept below 50%. Make the spindle rotating for more than 10 minutes in the morning and evening respectively as much as possible.
3. Main power supply requirements
1) Voltage: 380 V AC
2) Power supply frequency: 50/60 Hz
3) Voltage fluctuation: ±10%
4) Capacity: 5 kw
5) The incoming line of the main power supply should be equal or more than 4 squares of copper wire. The power supply is three-phase four-wire. Three live wires are connected to the upper of the master switch , one earth wire is connected to the ground pile.
6) It is strictly forbidden to lead the main power supply to the machine tool from the distributor of interference source (such as the distributor for electric welder and EDM machine tool), which may affect the normal operation of the CNC system.
Attachment 2
ZJC-10B Specification
| General | Description |
| System Configuration | Ultra precision machining system with the ultra precision air bearing spindle and the slider. |
| Workpiece Capacity | Diameter range of cone parts is from 4 mm to 40 mm |
| Base Structure | Natural black granite |
| Control System | Mitsubishi CNC system |
| Liquid Cooling | Patent technology |
| Functional Performance | Roughness of less than 6 nm and accuracy of less than 20 seconds |
| Workholding Spindle | Heavy Duty (Standard) |
| Type | Ultra precision air bearing spindle |
| Drive System | High precision servo driven system with vibration isolation and noise reduction mechanism |
| Speed Range | 100-2000 rpm |
| Radial Runout/ End Runout | <0.2 μm (Static) |
| Linear Axes | X | Z |
| Type | High precision static-pressure air bearing slider, high precision ball screw | Imported linear slider, high precision ball screw |
| Travel | 120 mm | 80 mm |
| Drive System | High precision servo driven system with vibration isolation and noise reduction mechanism | High precision servo driven system |
| Feedback Type | Servo feedback encoder | Servo feedback encoder |
| Feed Rate (maximum) | 1500mm/min | 1500mm/min |
| Straightness | 0.1 μm/10mm | 2 μm/full travel |
| Positioning Accuracy | - | 3 μm |
| Repeatability Positioning Accuracy | - | 1 μm |
| MinimumCommand Unit | 0.1 μm | 0.1 μm |
| Utility Requirements | Air | Electrical |
| For optimal cutting results, facility thermal stability should be held within ±0.5°C | ≥0.6 MPa(6 bar)
≥300 L/min
Prefiltered to 0.5 μm
Oil & water removal | 380 V AC
three-phase four-wire
50/60 Hz |
Attachment 3
Schematic diagram of isolation foundation (Provided by further contact)
Address:
Shuangjing Industrial Zone, Shilipu Village, Miyun County, Beijing, China
Business Type:
Manufacturer/Factory, Group Corporation
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Atoman Science and Technology Ltd.
Nanometre Focused, Perceive The World, Infinite Intelligence
Nanometre Focused, Perceive the World, Infinite Intelligence Atoman Science and Technology Ltd. Is a high-tech enterprise focusing on the development and manufacturing of precision/ultra-precision products. Based on nanometre-scale manufacturing and processing technology, we support the national high-technology strategic blueprint with core technology. We also serve the national high-end manufacturing industry with micron-/nanometer-scale manufacturing system and provide the vertical market with support and systematic solution to improve its core competence.
Based on Theory, Solve with Collaboration, Breakthrough Technology, and Tested by Customers as our mission, Atoman launched research on the mass production technology on critical functional components and precision/ultra-precision special equipment to meet the mass production need of national and international markets on precision/ultra-precision processing machine tool. These include research on the critical functional components, the critical technology of high-stability drive control and systematic research focusing on the design of the structure, optimization of the manufacturing process, and manufacturing techniques of critical functional components processing units. These researches support the demand for precision/ultra-precision processing equipment market with critical functional components, develop a complete manufacturing chain to meet the need of specific customers, solve the problem of technology gap of precision/ultra-precision products in China and improve the competence and creativity of advanced technology in China.
Bearing the expectation of generations of technology talents in the filed of nano-manufacturing, precision optics, ultra-precision equipment research and design, Atoman integrate relevant resource from different levels and deepness home and abroad and target on building the most competitive nanometer-scale technology research and processing manufacturing platform with the most integrated technology system in China.
